响应面法优化山药粉真空冷冻干燥工艺

    Optimization of Vacuum Freeze-Drying Technology of yam Powder by Response Surface Methodology

    • 摘要: 为优化山药粉真空冷冻干燥技术,以多糖保留率为指标进行单因素试验;在此基础上,采用响应面法考察干燥压力、升华加热温度、解析加热温度3个因素对山药粉蛋白质保留率、多糖保留率和含水量的综合影响,以多项指标归一化处理的综合评分为响应值,确定山药粉真空冷冻干燥最优工艺;同时通过扫描电子显微镜(SEM)和激光共聚焦扫描显微镜(CLSM)观察山药粉的微观形态。结果表明:各因素对山药粉综合评分均有极显著影响,依次为:干燥压力>升华加热温度>解析加热温度;山药粉真空冷冻干燥最佳工艺参数为干燥压力43 Pa、升华加热温度45℃、解析加热温度68℃,在该条件下制备的山药粉组织保留了完整的蜂窝状多孔结构,无明显塌陷或变形。研究结果可为高品质山药粉的工业化生产提供参考。

       

      Abstract: In order to optimize the vacuum freeze-drying technology of yam powder, the single factor test was carried out with the retention rate of polysaccharide as the index. On this basis, the response surface method was used to investigate the comprehensive effects of drying pressure, sublimation heating temperature and analytical heating temperature on the protein retention rate, polysaccharide retention rate and water content of yam powder. The comprehensive score of normalization treatment of multiple indicators was used as the response value to determine the optimal process of vacuum freeze-drying of yam powder. At the same time, the microscopic morphology of yam powder was observed by scanning electron microscope(SEM)and laser confocal scanning microscope(CLSM). The results showed that each factor had a very significant effect on the comprehensive score (P<0.01), followed by drying pressure>sublimation heating temperature>analytical heating temperature. The optimum process parameters of vacuum freeze-drying of yam powder were as follows: drying pressure of 43 Pa, sublimation heating temperature of 45℃ and desorption heating temperature of 68℃. The yam powder prepared under this condition retained a complete honeycomb porous structure without obvious collapse or deformation. This study can provide theoretical basis and practical reference for the industrial production of high-quality yam powder.

       

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