超声波辅助牡蛎壳制备丙酸钙的工艺研究

    Technological Study on the Preparation of Calcium Propionate from Oyster Shell by Means of Ultrasonic Assisted Method

    • 摘要: 丙酸钙是一种常用的食品防腐剂,为了降低丙酸钙的生产成本,以废弃牡蛎壳作为主要原料,采用经济、高效的超声波辅助方法进行丙酸钙的制备,实现牡蛎壳变废为宝。通过单因素和正交试验研究酸料比、料液比、超声温度和超声时间4因素对牡蛎壳制备丙酸钙产率和含量的影响,确定超声波辅助牡蛎壳制备丙酸钙的最佳工艺条件。结果表明:各因素对丙酸钙产率和含量的影响大小依次为液料比、酸料比、超声时间、超声温度;超声波辅助牡蛎壳制备丙酸钙的最佳工艺条件为液料比22.5∶1、酸料比2.1∶1、超声温度55℃、超声时间120 min。在此最佳工艺条件下制备丙酸钙的产率为(89.79±0.11)%,含量为(97.95±0.19)%。超声波辅助牡蛎壳制备丙酸钙不仅操作简便,且还能有效地提高牡蛎壳的资源综合利用率,可在生产上推广应用。

       

      Abstract: Calcium propionate is a common food preservative. In order to reduce the production cost of calcium propionate, the waste oyster shell was used as the main raw material to prepare the calcium propionate by using the economic and efficient ultrasonic assisted method, in order to transform the waste oyster shell into treasure. The effects of the four factors including the ratio of acid to solid, the ratio of solid to liquid, ultrasonic temperature and ultrasonic time on the yield and content of calcium propionate prepared from oyster shell were studied by means of the single factor and orthogonal experiments, thus to determine the optimal technological conditions for the preparation of calcium propionate from oyster shell by using the ultrasonic assisted method. The results showed that the effects of various factors on the yield and content of calcium propionate were in order as follows:the ratio of liquid to solid, the ratio of acid to solid, ultrasonic time and ultrasonic temperature. The optimal technological conditions for the preparation of calcium propionate from oyster shell by means of the ultrasonic assisted method were as follows:the ratio of liquid to solid of 22.5:1, the ratio of acid to solid of 2.1:1, ultrasonic temperature of 55℃, and ultrasonic time of 120 min. Under the optimal technological conditions, the yield and content of calcium propionate prepared were (89.79±0.11)% and (97.95±0.19)%, respectively. Therefore, the preparation of calcium propionate from oyster shell by means of the ultrasonic assisted method was not only easy to operate, but also could effectively improve the comprehensive utilization rate of oyster shell resources, which could be popularized and applied in production.

       

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